When designing a custom automotive wiring harness, there are a few key considerations that need to be taken into account to ensure that the final product is up to par. Here are four critical design considerations to remember during the custom automotive wiring harness design process.
1. The Layout of the Harness
It’s essential to map out where each wire will run and how it will be routed through the vehicle before building the harness. This will help ensure that all the wires are adequately protected and will not be damaged during the installation of the custom automotive wiring. Additionally, it’s a good idea to plan for future modifications that might need to be made to the harness. This way, you can easily make changes down the road if necessary.
2. The Wire Gauge and Type
The wire gauge and type are important factors when designing a custom made automotive wiring harness. The gauge of the wire will need to be matched to the amperage rating of the circuits that it will be used in. Additionally, different types of wire have different uses, so it’s essential to choose the right type of wire for the application. For example, stranded wire is more flexible than solid wire and is, therefore, better suited for applications where the wire will need to be bent or routed around tight corners.
3. The Connector Type and Location
The type of connector used on a custom made automotive wiring harness will need to be determined based on the application. For example, a connector with a locking mechanism is a good choice if the harness will be used in a car that will see a lot of vibrations. Additionally, the location of the connectors should be planned out in advance to ensure that they’re easy to access and that the wires are appropriately protected.
Since the custom wiring harness will be used in a vehicle, it’s essential to consider the environment that it will be exposed. For example, a connector with a locking mechanism is a good choice if the harness will be used in a car that will see a lot of vibrations.
4. Protective Measures
Finally, it’s essential to take measures to protect the custom made automotive wiring harness from damage. This includes using the proper type of wire loom to encapsulate the wires and heat shrink tubing or electrical tape at any exposed points. And, it’s a good idea to use fuses or circuit breakers to protect the wires from excessive current.
Also, don’t forget to label the wires. When dealing with many wires, it can be easy to get them mixed up. Labeling the wires can save you a lot of time and frustration down the road.
Following these four design considerations will help to ensure that your custom automotive wiring harness is up to par and able to withstand the rigors of use. American Auto/Marine Wiring is a leading provider of custom automotive wiring harnesses, and we’re here to help with all your wiring needs. We offer various options for our customers, so feel free to contact American Auto/Marine Wiring today to discuss your specific needs.